Process analysis and simulation of resin injection pultrusion

Zhongman Ding*, L. James Lee, Herbert Engelen, P. M.(Mac) Puckett

*Corresponding author for this work

Research output: Contribution to conferencePaperpeer-review

1 Scopus citations

Abstract

The Resin Injection Pultrusion (RIP) process has been developed in recent years as a clean pultrusion process in terms of eliminating the emission of volatile organic compounds (VOC). To understand the process and develop an optimization tool using computational techniques, process modeling and numerical simulation were carried out in this study. Material characterization for the fiber reinforcement was conducted in order to provide material data for the process simulation. Models for predicting the compressibility and the permeability of fiber stacks, consisting of fiber rovings and random mats, were developed and implemented in the process simulation code. An analytical flow model was also developed based on the one-dimensional flow approximation for the resin flow in the injection die. This simple model was used to estimate the relations among important processing variables, such as injection pressure, line speed, resin flow, and die geometry. The Control Volume based Finite Element Method (CV/FEM) was used to solve the resin flow problem and simulation results were verified by experiments. Details of the simulation and measurements are presented in this paper.

Original languageEnglish
Pages241-252
Number of pages12
StatePublished - Oct 1999
EventProceedings of the 1999 31st International SAMPE Technical Conference: 'Advanced Materials and Processes Preparing for the New Millennium' - Chicago, IL, USA
Duration: 26 Oct 199930 Oct 1999

Conference

ConferenceProceedings of the 1999 31st International SAMPE Technical Conference: 'Advanced Materials and Processes Preparing for the New Millennium'
CityChicago, IL, USA
Period26/10/9930/10/99

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